Use cases

Use Cases – Separation & Mixing

Tablet Press Feeding Segregation

Simulation of commercial scale tablet press feed system with a coupled CFD-DEM model.

Tablet press
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Tablet Press Feeding Segregation

Tablet Press Feeding Segregation

Simulation of commercial scale tablet press feed system with a coupled CFD-DEM model.

Tablet press
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Powder Segregation

Powder Segregation

CFD-DEM simulation of a fine, poly-disperse pharmaceutical powder in a closed tube. It can be clearly seen that size segregation is caused by the counter-current airflow which is induced by the particle stream falling downwards. This use case is inspired by Kocevar et al. (2015).

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Stirred Tank

Stirred Tank

This video shows a simulation of solid-liquid mixing in stirred tank. A semi-implicit immersed boundary method has been used to solve the fluid flow due to the rotating geometry. The CFD-DEM coupling, however, is of the unresolved type. Please, refer to the following publication for further information: Blais, B. et al. (2016). Development of an unresolved CFD–DEM model for the flow of viscous suspensions and its application to solid–liquid mixing.

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Rotating Drum

Rotating Drum

Rotating drum with concave particles.

  • Aspherix® simulation of A and X shaped concave particles
  • Allows for an accurate description of the packing generation.
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  • Aspherix® simulation of A and X shaped concave particles
  • Allows for an accurate description of the packing generation.
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Mixing

Mixing

Mixing of convex particles:

  • Convex particles in the simulation colored by layer (left) and by particle velocity (right).
  • Normal (left) and shear (right) stress displayed on blade geometry.
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Cohesive Mixing

Cohesive Mixing

Mixing simulation of cohesive (right) and non-cohesive (left) material. In this project we investigated the mixing efficiency of the geometry, the change of the mixing efficiency for different materials (see graph in video), the residence time distribution and design questions of the mixer geometry.

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Magnetic Separation

Magnetic Separation

Application case – magnetic separation of particles. The conveyor belt transports particles into magnetic region – particles with strong dipole are separated (depending on their position within the particle bed).

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Floatation Cell

Floatation Cell

Three-phase (Euler-Euler) CFD-DEM simulations of a fluidized bed.

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Stirrer with Residence Time

Stirrer with Residence Time

KPIs like residence time distributions from processes which take hours used to be inaccessible to highly resolved DEM simulations – now they are accessible!

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